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Total Well Management II
A Methodology for Maximizing Oil Production and Minimizing Operating Costs.
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Oilfield operators continually need to verify
that their wells are being produced at the optimum capacity and in
a cost effective manner. An integrated analysis of the pumping
system is required to reduce operating costs, increase oil
production and increase net income. The integrated analysis of the
pumping system must include the performance and interaction of all
the elements: the prime mover, surface equipment, well bore
equipment, down hole pump, down hole gas separator and the
reservoir. This integrated analysis methodology is called Total
Well Management, TWM. The TWM analysis is made based on data
obtained at the surface without entering the well bore and yields
an accurate representation of the conditions that exist on the
surface, within the well bore and within the reservoir. TWM
examples of rod pumped wells, ESP pumped wells, PC pumped wells
and other well analyses are presented.
* The examples shown in this paper are
acquired and analyzed using the TWM Windows software. Any Well
Analyzer using the DOS software can be update to TWM Windows if
desired. |
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Total Well Management
A Methodology for Maximizing Oil Production and Minimizing Operating Costs.
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A procedure is described that allows an
operator to identify those beam pumped wells which are capable of
producing more oil and are operating at reduced efficiency. The
logical sequence of steps to be followed in acquiring performance
data such as fluid level, pressure, dynamometer, power, etc. and
the criteria to be used in determining the causes of inefficiency
are presented with the objective of maximizing oil production and
minimizing operating expense.
*The examples shown are acquired and analyzed
using DOS software. Any Well Analyzer using DOS software can be
update to Windows if desired. |
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Pressure
Transient Digital Data Acquisition and Analysis from Acoustic Echometric
Surveys in Pumping Wells
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This paper describes the design and
application of a fully digital system for automatic calculation of
bottomhole pressure from echometric surveys of the annular fluid
level. This portable system integrates specially designed high
resolution A/D conversion and conditioning with advanced signal
processing and digital filtering techniques. This results in
accurate determination of the depth to the fluid level and
bottomhole pressures, even in wells with gaseous liquid columns. |
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A Polished Rod Transducer for Quick and Easy
Dynagraphs
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A new polished rod transducer (PRT) for the
quick and easy capture of dynagraph data has been developed. The
purpose of this development was to provide the analyst with a
transducer that could be quickly and safely installed by one
technician for the acquisition of dynagraph data. The device is a
polished rod clamp-on unit which collects both the position and
load information necessary for a dynagraph. The device uses
sensitive strain gauges to obtain the load information and an
accelerometer for obtaining the position information. Tests have
shown that the device will provide data suitable for the analysis
of most pumping problems. |
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Motor Power/Current Measurement for Improving Rod
Pump Efficiencies
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The development of accurate digital
measurement of instantaneous power during a pump stroke has made
possible a very quick and detailed analysis of the efficiency of
the pumping system. The efficiency is then used as the benchmark
for determining whether a complete well performance analysis is
warranted from the standpoint of making best use of personnel and
economic resources to increase oil production.
Torque analysis and proper balancing of the
pumping unit are competed from the power measurement.
This paper presents a series of case studies
showing the application of power measurement to a variety of
pumping systems and components, including conventional, Mark II,
Rotaflex units and high efficiency motors. |
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Improved Analysis of Acoustic Liquid Level Depth
Measurements Using a Dual Channel Analog/Digital Strip Chart
Recorder
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A new acoustic instrument has been developed
for measuring the distance to the liquid level in the casing
annulus of a well. The instrument features modern analog/digital
technology to acquire and record acoustic reflections on a strip
chart. The dual channel instrument accents the liquid level on a
low frequency channel. Collars are accented and recorded on a
second channel. The amplifier is automatically set to an optimum
gain for best results.
This new system improves the ability of the
operator to determine an accurate liquid level depth and analyze
the liquid level depth with casing pressure data to obtain the
bottomhole pressure and perform a better well performance
analysis. |
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Acoustic Determination of Producing Bottomhole
Pressure
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This paper discusses the acoustic
determination of producing bottomhole pressure (BHP). Two different
techniques are presented for wells that have liquid above the formation
and gas flowing upward through the gaseous liquid column.
One technique
involves the acoustic measurement of the liquid level and the
casing-pressure buildup rate when the casinghead valve is closed. When
these data are used along with an empirically derived correlation given
here, the gradient of the gaseous liquid column in the annulus can be
obtained. This technique offers a reasonably accurate procedure for
determining the producing BHP of a well by acoustic means.
The second
method involves two acoustic measurements. A backpressure valve is used in
the casing head to depress and to stabilize the liquid level at two
positions while the well is produced at a constant rate. The gradient of
the gaseous liquid column is then calculated and extrapolated to the
formation depth.
This paper discusses results from the
field testing of numerous wells where the actual gradients of gaseous
liquid columns were measured in a variety of casing/tubing sizes, oil
gravities, gas flow rates, and pressures.
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Acoustic Determination of Bottomhole
Pressure in Gas Lift Wells
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Information about producing and static
bottom-hole pressures in gas lift wells is useful in designing and
operating gas lift installations and measuring over all
efficiency.
The static bottomhole pressure can be
accurately measured in the normal gas lift well using an acoustic
liquid level instrument.
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Acoustic Static Bottomhole Pressure
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Acoustic instruments have been used routinely
for many years as an aid in analyzing well performance. Recent developments in equipment
and techniques now permit more-accurate calculations of acoustic
static bottomhole pressures at surface pressures up to 15,000 PSI in corrosive (CO2 and H2S) environments. Equations and charts are
presented herein for determining static bottomhole pressures from
acoustic and well data. Also, a special technique is recommended
for shutting-in a well, which in most cases will yield
more-accurate results. This method has been programmed for
notebook computers, which can be used in
the field to easily perform these calculations. |
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Determining How Different Plunger Manufacture Features Affect Plunger Fall Velocity
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Tracking the fall of the plunger down the tubing can be used to optimize the operation of plunger lifted wells. Acoustic fluid level instruments can be used on plunger lifted wells to acquire a series of plunger/fluid level soundings and/or to record the acoustic signal produced as the plunger falls down the tubing. Five different data acquisition and analysis methods can be used to monitor the position of the plunger, as the plunger falls down the tubing during the controller’s shut-in time period. The acquired data is used to determine the 1) fall velocity of the plunger 2) depth to the plunger and 3) time for the plunger to fall to fluid. Results acquired from field case studies from 15 sessions at various wells are used to correlate the various construction features of different types of plungers with their fall velocity. |
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Improved Downhole Gas Separators
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The use of inefficient gas separators result
in lower oil production rates, gas pounding, poor P-O-C
performance, low electrical system efficiency, and increased rod
failures and remedial work.
Inefficient gas separators can
be identified by obtaining an acoustic liquid level test which
indicates a high gaseous liquid column above the pump and the
analysis of dynamometer data which indicates incomplete pump
fillage.
This paper described improved downhole gas
separators that will result in better pump fillage, additional oil
production, less rod failure, and more efficient overall
operation. |
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Acoustic Foam Depression Tests
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A knowledge of the producing bottomhole
pressure is desired in most artificial lift wells to determine if
the well is being produced efficiently. An acoustic liquid level
test and casing pressure measurement permits calculation of the
PBHP. If the well contains liquid above the formation and the well
produces gas from the casing annulus, the liquid column is aerated
with gas bubbles. These bubbles are continuously moving upward
through the gaseous liquid column. The gas is vented at the
surface. A technique for determining the gradient of the gaseous
liquid column is described. |
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Acoustic Velocity of Natural Gas
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Acoustic velocity data for natural gas is
useful for determining liquid levels in oil or gas wells and
locating obstructions in gas lines. |
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Timer Control Of Beam Pump Run Time Reduces
Operating Expense
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This paper discusses various methods of
controlling the operating time of electrically driven beam-pumped
systems where the pump capacity exceeds the liquid producing
capacity of the well. Two types of devices are commonly used to
control pumping unit run time. An electrical manually-set on/off
timer can be used to control when the pumping unit motor operates.
Or, an automatic pump-off-control (P-O-C) device can monitor a
parameter that relates to pump fillage and shut down the pumping
unit motor when partial pump fillage or liquid no-flow is
detected. |
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QRod™, a Practical Beam Pumping Design Program
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The QRod paper describes a user-friendly
software program used for the design and predicted performance of
Sucker Rod Beam Pumping Installations. QRod’s objective is to
help the designer implement state of the art beam pumping design
technology without getting buried with details. The program uses a
rapid solution method to the damped wave equation to predict the
surface dynamometer loads and polished rod position; the effect of
changing a parameter such as tubing anchor, stroke length, stroke
rate, and pump diameter can be immediately evaluated. The output
of the program includes pump size, rod string, surface unit size,
and motor size for an input depth and production rate. The size of
the pumping unit required is determined from correlations for the
motion of conventional, Mark, Reverse Mark or air balanced units.
Tapered rod strings (API taper) and Fiberglass/Steel combination
strings are allowed. The QRod software can be downloaded free of
charge from the Echometer Software web page |
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Analyzing Well Performance 98
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The AWP98 paper presents the concepts of well
performance analysis and recommends a procedure to be followed in
obtaining, organizing and analyzing the acoustic data obtained at
the surface without entering the wellbore. This paper addresses
the widespread need of oil field operators to continually verify
that wells are being produced as close to their optimum capacity
as possible, and in the most cost-effective manner. The well
performance analysis is assisted by a user friendly software
program: AWP2000. The AWP2000 software can be downloaded free of
charge from the Echometer Software web page. |
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Analyzing Well Performance XV
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The Analyzing Well Performance XV paper
describes the methods used to calculate key operational parameters
by hand. These calculated parameters are used to "Analyze
Well Performance." Analyzing well performance is an important
step toward increasing profits by improving production techniques.
The analysis is made by acoustic field tests and examination of
well data. The acoustic liquid level instrument permits
determination of the producing and static bottomhole pressures and
hence the producing rate efficiency of the well. Improvements in
the acoustic determination of bottomhole pressures for practical
needs have occurred in recent years and are presented in the
paper.
A user friendly software program: AWP2000 is
available for computer calculation of bottomhole pressures. Input
information includes well data, fluid data and acoustic data. The
computer calculates the gas gravity, gas column pressure,
corrected oil gradient and corrected water gradient and the
resulting Producing Bottom Hole Pressure, PBHP and Static Bottom
Hole Pressure, SBHP. The AWP2000 software can be downloaded free
of charge from the Echometer Software web
page. |
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Rotaflex Efficiency and Balancing
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The "ROTAFLEX EFFICIENCY AND BALANCING"
paper presents an example of determining the electrical efficiency
and balancing the torque on the upstroke and downstroke of a
RotaFlex pumping unit. The RotaFlex pumping unit has a unique
geometry that results in a constant torque arm (or torque factor)
on most of the upstroke and downstroke. During one complete stroke
the constant torque geometry promotes high electrical efficiencies
and minimizes electrical generation. Balancing can be performed
using electrical power measurements, and the amount of
counterweight that must be added or removed from the counterweight
box can be calculated directly by software using the power
measurements. Power balancing does not require knowledge of the
weight of the counterweight box and the auxiliary weights as is
required with conventional mechanical balancing. |
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